Automotive
Stainless steel in vehicles splits into two groups: heat-resistant (exhaust systems) and decorative. Brand systems and their acceptance standards differ, and mixing them costs you either money or a failure.
Common Parts and Material Selection
| Part | Grade | Surface / Size | Watch Out For |
|---|---|---|---|
| Exhaust manifold / downpipe | 409 / 441 | 2B / 1D, 1.2–2.0 mm | High-temperature oxidation, thermal fatigue |
| Muffler / exhaust pipe | 409 / 436L | 8–1.5 mm | Condensate corrosion |
| Trim / bright trim | 304 / 430 | BA / 8K, 0.3–0.8 mm | Surface grade, cracking during bending |
| Fuel tank / filler neck | 304 / 441 | 0–2.0 mm | Formability, spot weldability |
| Seat frame | 301 / 304 | High-strength sheet 0.5–1.2 mm | Yield ratio, fatigue |
There are three real constraints in this industry
An exhaust system is not "the more expensive, the better"
409 is titanium-stabilized, inexpensive and adequate; 441 adds Nb+Ti for higher heat. Both mistakes are common: 304 cracks at welds in the exhaust due to thermal expansion, 409 scales in the hot section.
Deep drawability depends on the r value, not hardness
Decorative parts require high r and low Δr. The same grade behaves completely differently under different rolling schedules — always run a drawability test before the batch, don't just read the mill certificate.
Electrode life determines cycle time
Stainless steel has high resistance and low conductivity, so spot welding electrodes wear quickly. Schedule electrode replacement by weld count and control oil film and incoming flatness.
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